Suit Box | Large Format Garment Boxes with Shoulder
- Material: E-flute corrugated or 2mm greyboard rigid
- Structure: Large format box with die-cut shoulder support insert
- MOQ: 500 pcs
- Lead time: 12-18 working days | Free dieline
Custom Suit Box - Rigid Garment Packaging Blazers in 1.5–3 mm greyboard. Custom-printed, free dieline, MOQ 500 pcs.
Our Advantages
No Die and Plate Charges For Digital Samples
High quality printing
Quick Turn Around
Starting from 500pcs
Custom size and style
Competitive Price
Free Design Support
To door delivery
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COMPANY SERVICES
| Bigger Discounts Offer for large orders | Bigger Discounts Offer for large orders Prices are negotiable based on your purchase volume and Fixated prices can be offered based on frequency of the order. |
| After-service | Sample cost is refundable if it's not good quality as we promised!We will refund you the defected goods values as contract listed,if the defective goods are beyond as we contracted.Our goal is to have no bad feedback and keep doing business in the future! |
| Risk Free, Quality Assurance | We've Sate of the art production facility and all printed jobs are run through our strict quality assurance department, so there are no quality complaints. |
| Printed Method | We use Off-set printing to achieve excellent printing results. However, Digital and screen printing is also available depending on box requirements. |
| About Us | Guangzhou Ecopaperbox established in 2011 is undoubtedly an accredited manufacturer of custom boxes which are exactly according to the needs and desires of the clients. Our top priority is meeting the needs and requirements of our customers. Custom Packaging and printing are provided to the customers with excellent quality on the regular basis so that maximum benefit can be achieved in the minimum amount of time. All boxes that made of paperboard, we can produce. You are welcome to make inquiry via info@ecopaperbox.com and contact us at +8619927709433. |
What Is a Suit Box?
A suit box is a large-format apparel pack carrying a tailored garment that must arrive without creases. That single requirement changes everything: unlike a tee, a suit cannot simply be folded small. The box has to be sized to a specific folding pattern, and the garment has to be interleaved so the fold lines fall where the fabric can recover.
Typical suit boxes run 400-600mm long, 300-400mm wide and 80-150mm deep - large enough that panel stiffness becomes a real engineering issue. At that span a light corrugated board bows in the middle under the weight of a wool two-piece, and a bowed box means a creased lapel.
The presentation dimension matters too. Suits sell at a price point where the box is part of the purchase, particularly in made-to-measure and bespoke tailoring where the garment is delivered rather than carried out of a shop. A rigid lid-and-base build with tissue and a ribbon is common at the top of this category.
Which Industries Use This Box, and How It Is Specified
Suit and formalwear packaging splits by whether the box is a delivery pack or a presentation piece.
| Industry / use case | How we normally spec it |
|---|---|
| Made-to-measure tailoring | Rigid lid and base on 2mm greyboard, printed art paper wrap, acid-free tissue and a ribbon. The box is part of the service. |
| E-commerce formalwear | E-flute corrugated with a self-locking closure, printed interior, sized to a defined three-fold pattern. |
| Retail suit boxes | Large litho-laminated E-flute with a hand hole so the customer can carry it out of the store. |
| Wedding and occasion wear | Deeper rigid box for a heavier garment plus accessories - tie, pocket square, cufflinks in a small tray. |
| Uniform and corporate supply | Plain or 1-colour E-flute in volume, prioritising cost and stacking strength in a warehouse. |
| Garment storage and returns | Reinforced box with a second adhesive lip so the same pack can be reused for the return leg. |
Define the folding pattern before the dieline. A suit folded in three needs a different box than one folded in half over a shoulder board, and the box cannot be corrected after the fold pattern is set.
Material Specification
At this span, stiffness across the panel governs the specification - the garment weight is modest but the unsupported area is large.
| Component / stock | Specification |
|---|---|
| E-flute corrugated (1.5mm) | The workhorse of apparel packaging. Light, prints well litho-laminated or direct, and strong enough for folded garments shipped alone. |
| E-flute corrugated (3mm) | For heavier garments - denim, knitwear, outerwear - or where several units ship in one box. |
| Rigid greyboard 1.5-2mm | Wrapped in printed art paper for premium presentation boxes. Correct for gifting and luxury retail; not economical for volume e-commerce. |
| Folding board 350-400gsm | SBS, FBB or kraft board for lightweight garment cartons that sit inside an outer shipper rather than shipping alone. |
| Kraft liner | Unbleached brown kraft face for a natural, low-processing look. Prints best with 1-2 spot colours. |
| Tissue and interleaving | Acid-free tissue, printed tissue or a paper belly band. Adds perceived value at very low cost and protects delicate finishes. |
| Shoulder board / insert | Die-cut paperboard shoulder support that holds the jacket shape through the fold and stops the lapel from creasing. |
Sustainability notes
- Corrugated board is the most widely recycled packaging material in the world, with recovery rates above 80-90% in most developed markets.
- The fluting medium is typically 70-100% recycled fibre, and the liner can be specified as recycled kraft rather than bleached white.
- Water-activated paper tape and paper-based void fill keep the whole parcel in a single recycling stream - one plastic tape strip is enough to break that.
- Right-sizing the box removes both board and void fill, and usually lowers dimensional-weight freight cost at the same time.
- Direct flexo printing on natural kraft avoids the plastic film of a litho-laminated finish and is the lower-impact route when the artwork allows it.
Structure and Size Options
The internal treatment matters more than the shell on a suit box.
| Option | What it changes |
|---|---|
| Build | Rigid lid and base for presentation, E-flute self-locking mailer for e-commerce, litho-laminated with hand hole for retail. |
| Shoulder support | Die-cut paperboard insert that maintains the jacket shoulder line through the fold. The single most effective anti-crease measure. |
| Interleaving | Acid-free or printed tissue laid along the fold lines so the fabric recovers rather than setting a crease. |
| Hand hole | Reinforced die-cut handle for retail carry-out, or a rope or ribbon handle on premium builds. |
| Accessory tray | Small compartment for tie, pocket square or cufflinks, kept separate so hardware never contacts the fabric. |
| Return use | Second adhesive lip and a pre-printed return panel, which matters for made-to-measure fitting cycles. |
Tell us the heaviest garment the box has to carry. A lined wool three-piece behaves very differently from an unlined summer jacket, and board weight is set from the worst case, not the average.
Printing and Finishing
- Offset CMYK - photographic artwork, gradients and product imagery.
- Pantone spot colour - exact brand colour matching, up to 6 colours plus varnish.
- Digital printing - the reason we can hold MOQ at 500; no plate cost on short runs.
- Hot foil stamping - gold, silver, rose gold, holographic. The most requested logo finish.
- Emboss / deboss - raised or recessed logo, with or without foil.
- Spot UV - gloss varnish over a matte laminate to pick out a logo or pattern.
- Finishes - matte, gloss, soft-touch, anti-scratch lamination or aqueous varnish.
Ordering: MOQ, Dieline and Lead Time
| Item | Detail |
|---|---|
| MOQ | 500 pcs per size and per design |
| Dieline | Free. We send a print-ready structural dieline to your designer before you commit to anything. |
| Pre-production sample | Plain structural sample in 3-5 days, printed sample in 5-7 days. Sample cost is credited against the bulk order. |
| Production lead time | 12-18 working days after artwork and sample sign-off |
| Artwork format | AI or PDF, CMYK, 300dpi, 3mm bleed, fonts outlined, placed on our dieline |
| Shipping | Ships flat-packed; rigid builds ship assembled and take significantly more freight volume at this size. |
At this size the freight cost of an assembled rigid box is substantial. If you are ordering rigid suit boxes in quantity, ask us to quote a collapsible magnetic build as well - the saving is usually larger than the price difference.
Technical Specifications
| Material | 1.5–3 mm greyboard, wrapped with printed paper |
|---|---|
| Structure | Rigid set-up box |
| Printing | 4-color offset / flexo; screen print available |
| Finish | matte or gloss lamination, spot UV, foil stamping on request |
| Sizes | fully custom – tooled from your dieline |
| MOQ | 500 pcs |
| Lead time | 7–12 working days after proof approval |
| Inks | low-migration, food-grade on request; ISO 9001 system |
Related Packaging
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Category & buying guides
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Surface Choice
Our Guangzhou custom packaging factory runs four-color offset printing, automatic lamination, die-cutting and rigid box assembly on one floor. In-house production keeps lead times short and print color consistent from the first sample to full volume. Buyers are welcome to request a video tour or a factory audit before placing an order.
Packing Method For Corrugated Packaging:
Generally no need to put the PE bags inside of the cartons. Since the boxes are glued a layer of cardboard, generally production time is not long enough to dry the paper box. If you tie the PE bags, the steamed water pearl will be produced inside of the bags.
Product Details
- Custom sizes & shape – made to your exact dimensions, flute and box style.
- Eco-friendly board – recyclable corrugated / kraft material with low-migration inks on request.
- Secure closure – self-locking or magnetic options keep contents safe in transit.
- Full-surface printing – CMYK, Pantone, foil, emboss and spot UV available.
- Low MOQ & fast turnaround – start from 500 pcs, bulk pricing for 5,000+ units, 7–15 day lead time.
Customer Reviews
The Suit Box Rigid Garment Packaging Box arrived exactly as proofed. Print quality is sharp and the structure is sturdy - our customers loved the unboxing.
Fast turnaround and helpful dieline support. The Suit Box Rigid Garment Packaging Box fits our product perfectly and the price was fair at our MOQ.
Clean printing on eco-friendly board and smooth communication. We will reorder the Suit Box Rigid Garment Packaging Box for our next campaign.
Frequently Asked Questions
How do I stop a suit creasing inside the box?
Three things together: a defined folding pattern, a die-cut paperboard shoulder support that holds the jacket shoulder line through the fold, and acid-free tissue interleaved along the fold lines so the fabric recovers instead of setting. The shoulder insert is the single most effective of the three.
What size is a standard suit box?
Most run 400-600mm long, 300-400mm wide and 80-150mm deep, but the size follows the fold pattern rather than the garment size. A suit folded in three needs a different box from one folded in half over a shoulder board, so we define the fold first and the dieline second.
Should a suit box be rigid or corrugated?
It depends on the channel. Made-to-measure and bespoke delivery justifies a rigid lid-and-base on 2mm greyboard, because the box is part of the service. E-commerce formalwear is better in E-flute corrugated with a self-locking closure - it ships alone and costs a fraction as much.
Why does board stiffness matter more on a suit box?
Because the unsupported panel span is large. A suit is not heavy, but a 600mm panel in light board bows in the middle under any load, and a bowed box presses a crease into the lapel. The specification is driven by span, not by weight.
Can the same box be used for returns?
Yes, with a second adhesive lip and a pre-printed return panel. This matters more in tailoring than in most categories because made-to-measure involves fitting cycles, and a customer who has to find their own box for the return leg is a customer with a bad experience.
